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Products > Springs

Extension Springs

Extension springs are used in nearly every industry and are ideal when a precise amount of force is required at a certain deflection. MW manufactures stock, standard and custom extension springs. Stock products ship same-day, and we offer nearly every size, material, and wire diameter for custom products.

In-stock extension springs

Stock Extension Springs

40,000+ spring designs in stock
Same-day shipping
Free CAD downloads

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Custom extension springs

Custom Extension Springs

Quick quote turnaround
Expert engineering and design support
Rapid prototyping and delivery

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316 stainless steel extension springs

316 Extension Springs

Medical-grade 316 stainless steel
In-stock with same-day shipping available
ODs from 0.063" to 0.25"

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Long length extension spring

Long Extension Springs

Lengths from 20" to 26"
In-stock with same-day shipping available
302/304 stainless steel and carbon steel

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In-Stock Extension Springs

Browse our inventory. We have thousands of in-stock extension spring designs that ship the same day. Click to filter results by material, diameter, and other parameters. Filter Results

Superior Products & Support

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Locations in the USA

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Engineers at Your Service

40,000
Spring Designs In-Stock

Unlimited
Custom Capabilities

Custom Extension Springs

MW specializes in custom fabrication of extension springs and has vast manufacturing capabilities beyond our competitors; whether you require a spring with extreme length, heightened performance, or quality certified products, we have you covered.

Our solutions approach is not limited to manufacturing. We specialize in prototyping, design, and tooling. We will work with your team and preferred specifications to assist you in developing the best spring for your application.

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Extension Spring Overview

About Extension Springs

Extension springs are used in a wide variety of applications where a precise amount of force is required at a certain deflection. Extension springs are used to retract aircraft landing gear, to tether equipment to oil rigs in offshore applications, and on Class 8 heavy trucks as hood-assist springs to safely hold the hood in place for engine maintenance. Other examples include specialized springs implanted in roadways or around secure buildings to create barriers to provide additional protection from possible outside threats. They can range dramatically in length (from 1/2-inch to 50 feet) and in the force they create (from a few ounces to thousands of pounds).

How Extension Springs Work

Extension springs are designed to absorb and store energy as well as create a resistance to a pulling force. The “initial tension” is created during manufacturing when the wire is rotated backwards during coiling. It is initial tension that determines how tightly together an extension spring is coiled. When you pull the spring apart, you are undoing the rotation, which develops force or initial tension. Initial tension can be manipulated to achieve the load requirements of your particular application.

Heavy Duty Extension Springs

Heavy duty extension springs are often placed under heavy loads or operate in challenging environments. MW Components is known for providing expert design assistance that helps optimize the performance and lifetime of heavy duty extension springs. Our engineers can help you select the right material, manufacturing processes and finishes to ensure your extension springs fit your application and meet performance requirements. Contact us for details.

Small Extension Springs

What qualifies as a small extension spring varies on the application, but typically includes extension springs with ODs smaller than 0.500". MW Components offers small extension springs with ODs as small as 0.063" in our online store as well as custom extension springs with ODs made to your specifications. Shop small extension springs now or request a custom quote.

MW's Extension Springs

MW's extension springs are wound with an initial tension force which offers a small deflection load for secure installation “holding”. The initial tension is equal to the minimum force required to separate adjacent coils. Each spring is of the constant diameter type with a variety of hook/loop styles. Tolerances for extension spring rates depend upon the body diameter to wire diameter but are usually +/- 10% and +/- 5% on the diameter. The initial tension is much more difficult to control and is offered as a reference value only.

Not sure what extension spring you need? Review our Selection Guide for Extension Springs.

Spring Anchors are also available.

Extension Spring Manufacturing

If you are looking for industry-leading expertise for extension springs, you’ve come to the right place. Our teams are comprised of experienced manufacturing technicians and engineering experts who are committed to developing the right products to suit your needs. Our experts can produce extension springs of various thicknesses and lengths using both cold and hot coiling processes.

Another advantage of working with MW is that we maintain stock of numerous alloys. The advantage is that if a couple of prototypes are needed, our in-house stock gives us the ability to develop them in a cost-effective way.

Materials

We also offer a variety of treatment and finishing options for custom springs made from standard or specialty materials. Certifications of conformance for geometric tolerances for stock springs are available upon request. Material certifications are available for custom springs.

  • Beryllium Copper
  • Bronze
  • Chrome Silicon
  • Chrome Vanadium
  • Hastelloy®
  • Inconel®
  • Monel
  • NiSPAN-C®
  • Stainless Steels
  • Steel
  • Tantalum
  • Titanium (Beta-C)

Finishes

Our extension springs can be manufactured with a selection of commonly requested or specialty finishes.

  • Black Oxide
  • Color Coding
  • Gold Irridite
  • Nickel
  • Passivation
  • Plating
  • Powder Coating
  • Silver
  • Tin
  • Zinc

Industries

Wire forming is used in markets such as lawn and garden, power equipment, agriculture, industrial, health care, appliances and furniture, farm equipment and consumer goods.

Wire Types

We produce extension springs from both bar and wire stock in a variety of thicknesses through both hot and cold coiling methods. More details are listed below:

WIRE TYPE & DIAMETER

  • Wire and Bar Stock: 0.008" - 0.750"

Direction of Helix (Wind)

We can configure your extension springs in either a left or right wind configuration to suit your specific application.

WIND DIRECTIONS

  • Left
  • Right

Ends Types

The ends on the extension springs offered in our stock inventory are the common machine-made hook and full-loop configurations and include many varieties of extension springs with hook ends. The hooks or loops may have an across center transition of the last coil before forming the hook or loop. The angle between hook/loop planes (end position) is random. If you need a specific end configuration, contact us for design support and quoting.

  • Machined ends
  • Across center ends
  • Double full loop ends
  • Side hook ends
  • Extended ends

Measurements

To accurately measure an extension spring, follow the steps below.

  1. Hold the spring in one hand, and the calipers in the other hand.
  2. Place the calipers across the outside coil, either at the end or the center of the spring. This is called the Outside Diameter (O.D.).
  3. Place the calipers on the wire at one end of the body coil of the spring. This is called the Wire or Material Size.
  4. Place the calipers (or tape measure) on the full length of the spring, inside the hooks. This is called the Length (L.I.H.). (see diagram for example)

Need a Large Order?

We can design and manufacture a component for your specific application in any quantity. For quantities over 1,000, please request a quote.

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